State GPH-90N Bedienungsanleitung

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Service Instructions
0610 1 319172-000 Rev. 00
GAS WATER HEATERS
HEAT ENGINE REPLACEMENT
This instruction has been prepared to acquaint you with the service of your gas- red water heater. It is your responsibility to
ensure that your water heater is properly installed and maintained.
Failure to follow the instructions in this service instruction sheet may result in serious bodily injury and/or property
damage. Thoroughly read and understand all instructions before you attempt to install, operate or service this heater.
Maintenance and service requires trade knowledge in the areas of plumbing, electricity and gas. If you lack these skills or
have dif culty understanding these instructions you should not proceed. Enlist the help of a quali ed service technician to
service this water heater.
Remove panels to gain access:
Door opening
Unlock the door by rotating the lock counter-clockwise
with a wide, slot screwdriver.
Release the top and bottom door pins by prying the pins
out, using a small screwdriver.
Open the door (the door remains fastened to the left
side panel).
Remove the top casing (front)
Use a screwdriver to remove the six screws securing
the top casing.
Lift up and remove casing top (front).
Remove the exible venting
Unwrap the insulation covering to expose the front elbow
of the venting.
Loosen the gear clamps securing the venting.
1.
2.
3.
1.
2.
1.
2.
Remove the exible elbow from the top of the heat
engine.
Remove the right side panel
Use a screwdriver to remove the screw from the bottom,
front of the right side panel.
Remove the three screws from the right side panel
towards the rear of the unit.
Remove the screw from the top of the unit.
Push the panel back and lift out.
To Remove:
Disconnect the electrical power to the water heater.
Close the shutoff valve on the gas supply line to the
water heater.
Close the shutoff valves on both the hot-water and cold-
water lines.
Drain the tank following the instructions in the “Draining
The Tank” section in the Operating Manual.
Disconnect the hoses from the heat engine (top is water
outlet and bottom is water inlet).
Disconnect the gas line from the heat engine.
Carefully disconnect the wire harnesses from the heat
engine.
3.
1.
2.
3.
4.
1.
2.
3.
4.
5.
6.
7.
Access To
Door Pins
Door
Lock
Screws
Top Casing
(Front)
Screws
Screws
Top
Casing (Front)
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Inhaltsverzeichnis

Seite 1 - GAS WATER HEATERS

Service Instructions0610 1 319172-000 Rev. 00 GAS WATER HEATERSHEAT ENGINE REPLACEMENTThis instruction has been prepared to acquaint you with the se

Seite 2 - 0610 2 319172-000 Rev. 00

0610 10 319172-000 Rev. 00Circuit BoardMounting Screw (2)Heat Engine Cabinet

Seite 3 - 0610 3 319172-000 Rev. 00

Service Instructions0610 11 319172-000 Rev. 00 GAS WATER HEATERSDISPLAY PANEL REPLACEMENTThis instruction has been prepared to acquaint you with the

Seite 4 - 0610 4 319172-000 Rev. 00

0610 12 319172-000 Rev. 00Screws (4)DoorDisplay Panel

Seite 5

Service Instructions0610 13 319172-000 Rev. 00 GAS WATER HEATERSINLET THERMISTOR REPLACEMENTThis instruction has been prepared to acquaint you with

Seite 6 - 0610 6 319172-000 Rev. 00

0610 14 319172-000 Rev. 00Heat Engine CabinetRetaining ScrewInlet ThermistorInternal Flow Valve

Seite 7

Service Instructions0610 15 319172-000 Rev. 00 GAS WATER HEATERSINTERNAL FLOW VALVE REPLACEMENTThis instruction has been prepared to acquaint you wi

Seite 8 - Blower Motor

0610 16 319172-000 Rev. 00Internal Flow ValveHeat Engine CabinetCopper PipingMounting BracketClampScrew (2)Screws-Valve MountingScrews-Pipe Mounting

Seite 9

Service Instructions0610 17 319172-000 Rev. 00 GAS WATER HEATERSOUTLET THERMISTOR REPLACEMENTThis instruction has been prepared to acquaint you with

Seite 10 - Heat Engine

0610 18 319172-000 Rev. 00Heat Engine CabinetOutlet ThermistorReturn FittingClampScrew (2)

Seite 11

Service Instructions0610 19 319172-000 Rev. 00 GAS WATER HEATERSGAS VALVE REPLACEMENTThis instruction has been prepared to acquaint you with the ser

Seite 12 - Display Panel

0610 2 319172-000 Rev. 00NutNut

Seite 13

0610 20 319172-000 Rev. 00Carefully reconnect the Gas Valve wiring harness plug to the circuit board.Slide the circuit board into its proper positio

Seite 14 - Internal Flow Valve

Service Instructions0610 21 319172-000 Rev. 00 GAS WATER HEATERSECO SWITCH REPLACEMENTThis instruction has been prepared to acquaint you with the se

Seite 15

0610 22 319172-000 Rev. 00Heat Engine CabinetScrew (2)TransformerECO

Seite 16 - 0610 16 319172-000 Rev. 00

Service Instructions0610 23 319172-000 Rev. 00 GAS WATER HEATERSPOWER CORD REPLACEMENTThis instruction has been prepared to acquaint you with the se

Seite 17

0610 24 319172-000 Rev. 00Heat Engine CabinetScrew (2)Power CordScrew-Ground Lug (2)

Seite 18 - 0610 18 319172-000 Rev. 00

Service Instructions0610 25 319172-000 Rev. 00 GAS WATER HEATERSTRANSFORMER REPLACEMENTThis instruction has been prepared to acquaint you with the s

Seite 19

0610 26 319172-000 Rev. 00Heat Engine CabinetScrew (4)Transformer

Seite 20 - 0610 20 319172-000 Rev. 00

Service Instructions0610 27 319172-000 Rev. 00 GAS WATER HEATERSFLAME ROD REPLACEMENTThis instruction has been prepared to acquaint you with the ser

Seite 21

0610 28 319172-000 Rev. 00Heat Engine CabinetScrew (2)GasketFlame Rod

Seite 22 - Transformer

Service Instructions0610 29 319172-000 Rev. 00 GAS WATER HEATERSSPARK GENERATOR REPLACEMENTThis instruction has been prepared to acquaint you with t

Seite 23

0610 3 319172-000 Rev. 00Remove the 4 nuts holding the heat engine to the tank. (Requires 1/2” wrench, socket or nut-driver.) It may be necessary to

Seite 24 - 0610 24 319172-000 Rev. 00

0610 30 319172-000 Rev. 00ElectrodeHeat Engine CabinetScrew (2)GasketSpark GeneratorScrewScrew-Ground Lug

Seite 25

Service Instructions0610 31 319172-000 Rev. 00 GAS WATER HEATERSHILIMIT TEMPERATURE SWITCH REPLACEMENTThis instruction has been prepared to acquaint

Seite 26 - Screw (4)

0610 32 319172-000 Rev. 00Heat Engine CabinetHeat ExchangerHiLimit Temperature Switch

Seite 27

Service Instructions0610 33 319172-000 Rev. 00 GAS WATER HEATERSINLET WATER FILTER REPLACEMENTThis instruction has been prepared to acquaint you wit

Seite 28 - Flame Rod

0610 34 319172-000 Rev. 00Heat Engine CabinetWater Inlet FittingWater Inlet Filter

Seite 29

Service Instructions0610 35 319172-000 Rev. 00 GAS WATER HEATERSHOSE (HEAT ENGINE TO STORAGE TANK) REPLACEMENTThis instruction has been prepared to

Seite 30 - 0610 30 319172-000 Rev. 00

0610 36 319172-000 Rev. 00Access ToDoor PinsDoor LockTop Casing(Front)ScrewsScrewsScrewsTopCasing (Front)

Seite 31

0610 37 319172-000 Rev. 00Lower Hose Assembly (Cold)Upper Hose Assembly (Hot)Drain ValveHeat Engine Outlet FittingHeat Engine Inlet Fitting

Seite 32 - 0610 32 319172-000 Rev. 00

0610 38 319172-000 Rev. 00

Seite 33

Service Instructions0610 39 319172-000 Rev. 00 GAS WATER HEATERSTANK THERMISTOR REPLACEMENTThis instruction has been prepared to acquaint you with t

Seite 34 - Water Inlet Filter

0610 4 319172-000 Rev. 00

Seite 35

0610 40 319172-000 Rev. 00ThermocoupleThermocoupleBracketScrew

Seite 36 - 0610 36 319172-000 Rev. 00

Service Instructions0610 41 319172-000 Rev. 00 GAS WATER HEATERSEXHAUST VENT HIGH-TEMPERATURE SWITCH REPLACEMENTThis instruction has been prepared t

Seite 37 - 0610 37 319172-000 Rev. 00

0610 42 319172-000 Rev. 00CONDENSATE TUBE -SLOPE TO SUITABLE DRAINCONDENSATETRAPVENTINGDRAIN PAN - ROUTE TO SUITABLE DRAINEXHAUSTELBOWNOTE: THE COND

Seite 38 - 0610 38 319172-000 Rev. 00

Service Instructions0610 43 319172-000 Rev. 00 GAS WATER HEATERSDRAIN VALVE REPLACEMENTThis instruction has been prepared to acquaint you with the s

Seite 39

0610 44 319172-000 Rev. 00Drain Valve

Seite 40 - Thermocouple

Service Instructions0610 45 319172-000 Rev. 00 GAS WATER HEATERSTEMPERATURE & PRESSURE RELIEF VALVE REPLACEMENTThis instruction has been prepare

Seite 41

0610 46 319172-000 Rev. 00Discharge PipingTemperature & Pressure Relief Valve

Seite 42 - 0610 42 319172-000 Rev. 00

Service Instructions0610 47 319172-000 Rev. 00 GAS WATER HEATERSCONDENSATE TRAP REPLACEMENTThis instruction has been prepared to acquaint you with t

Seite 43

0610 48 319172-000 Rev. 00Venting SystemCondensate TrapHigh-temperature SwitchCondensate TubeScrew (2)Vent CouplingExhaust ElbowGasketGearClampBarbe

Seite 44 - Drain Valve

Service Instructions0610 49 319172-000 Rev. 00 GAS WATER HEATERSANODE REPLACEMENTThis instruction has been prepared to acquaint you with the service

Seite 45

Service Instructions0610 5 319172-000 Rev. 00 GAS WATER HEATERSCIRCULATION PUMP REPLACEMENTThis instruction has been prepared to acquaint you with t

Seite 46 - Relief Valve

0610 50 319172-000 Rev. 00Hot Water Outlet Nipple/Anode

Seite 47

Service Instructions0610 51 319172-000 Rev. 00 GAS WATER HEATERSDIP TUBE REPLACEMENTThis instruction has been prepared to acquaint you with the serv

Seite 48 - 0610 48 319172-000 Rev. 00

0610 52 319172-000 Rev. 00Cold Water Inlet Nipple/Dip Tube

Seite 49

Service Instructions0610 53 319172-000 Rev. 00 GAS WATER HEATERSMAIN BAFFLE REPLACEMENTThis instruction has been prepared to acquaint you with the s

Seite 50 - Nipple/Anode

0610 54 319172-000 Rev. 00Flexible VentingMain Baffl eInsulationTop CasingScrew (8)

Seite 51

Service Instructions0610 55 319172-000 Rev. 00 GAS WATER HEATERSCONDENSATION BAFFLE REPLACEMENTThis instruction has been prepared to acquaint you wi

Seite 52 - Nipple/Dip Tube

0610 56 319172-000 Rev. 00Secure the exhaust elbow with the two screws.Carefully reconnect the two wires to the High-temperature Switch.Connect the

Seite 53

Service Instructions0610 57 319172-000 Rev. 00 GAS WATER HEATERSTANK REPLACEMENTThis instruction has been prepared to acquaint you with the service

Seite 54 - Screw (8)

0610 58 319172-000 Rev. 00Remove additional components:Remove the casing bracketUse a Phillips screwdriver to remove the four screws holding the cas

Seite 55

0610 59 319172-000 Rev. 00

Seite 56 - 0610 56 319172-000 Rev. 00

0610 6 319172-000 Rev. 00Circulation PumpWater Inlet FittingScrews-Water InletCircuit BoardCopper PipingScrews-Pump MountingScrews-Pump MountingScre

Seite 57

0610 60 319172-000 Rev. 00

Seite 58 - 0610 58 319172-000 Rev. 00

Service Instructions0610 61 319172-000 Rev. 00 GAS WATER HEATERSRemove panels to gain access:Door openingUnlock the door by rotating the lock counte

Seite 59 - 0610 59 319172-000 Rev. 00

0610 62 319172-000 Rev. 00Heat Engine CabinetBurner Orifi ce PlateScrew (4)Heat ExchangerScrew & Washer (5)Gas ValveSparkGeneratorScrew (2) &

Seite 60 - 0610 60 319172-000 Rev. 00

0610 63 319172-000 Rev. 00To Install:Re-install the original HiLimit temperature switch.Secure a new (white) gaskets in place on the Draft Hood and

Seite 61

Service Instructions0610 7 319172-000 Rev. 00 GAS WATER HEATERSBLOWER MOTOR REPLACEMENTThis instruction has been prepared to acquaint you with the s

Seite 62 - 0610 62 319172-000 Rev. 00

0610 8 319172-000 Rev. 00Mounting Screw (3)Blower MotorCircuit BoardHeat Engine Cabinet

Seite 63 - 0610 63 319172-000 Rev. 00

Service Instructions0610 9 319172-000 Rev. 00 GAS WATER HEATERSCIRCUIT BOARD REPLACEMENTThis instruction has been prepared to acquaint you with the

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